Welspun has two top-of-the-line manufacturing facilities in Vapi & Anjar (Gujarat). These are Asia's largest, completely vertically integrated lines in farm- to-finish production across diverse products. Our manufacturing facilities score very high on the environment index as these are zero-discharge facilities with high water & energy efficiency.
End-to-end integration from spinning to finishing
TOWELS (MT)52,250 MT
165 MN PCS
SHEET (000 MTRS)59,100 (000 MTRS)
16.7 MN PCS
RUGS (MT)11,570 MT
12.75 MN PCS
ADVANCED TEXTILE7,800 MT
WIPES + NW (MT)
CARPET (MT)3,560 MT
NO OF SPINDLES3,05,000
NO OF LOOMS1,000
We live in a global community. As customers get more and more discerning and exposed to new global trends, we constantly endeavor to bring them the latest of design and style. We are front runners in setting design trends for the industry, thanks to our talented design teams working collaboratively in different parts of the world.
NEW YORK, USA
Has the pulse of the market. They forecast trends and develop designs for the different products and collections
Provides design support and services
Translates these designs into production friendly inputs and executes developments
Teams at Vapi and Anjar, India develop innovative solutions based on consumer feedback
Welspun is the leading supplier of bath towels in the USA. Every seventh towel sold in the US today is made by Welspun. The product range includes wash cloths, face towels, hand towels, bath towels, bath sheets and beach towels.
Welspun manufactures a huge variety of towels to suit the needs of different customers. From simple solid color towels to intricate yarn-dyed jacquards, we boast an entire line of differentiated products. We have the capability to manufacture towels using carded/ combed cotton, ring spun, zero twist, low twist and newly patented, Hygrocotton® yarns. Our innovation in towels begins with the actual yarn.
Bath Rugs / Mats
We added a bath rugs manufacturing facility with a capacity of 8 million pieces in 2009. With machine tufting and hand tufting capabilities, we manufacture Cotton, Nylon, PET and Polyester filament-based Drylon and Resilon yarn rugs and the bi-component fiber (BCF) rugs called Kushlon. We are vertically integrated to manufacture our own dope dyed Drylon, Resilon, Kushlon and Nylon yarns.
Welspun recently launched a vertically integrated line of area and accent rugs. Using our expertise in fiber extrusion and design innovation, our line boasts a diverse range of product and styles.
To further enhance our area and accent rug introduction, Welspun is using our consumer research to develop best-in-class merchandising aids.
We produce cotton terry based bathrobes in all sizes and designs like the kimono, shawl, hood and zipper styles.
After establishing our presence in bath towels, we forayed into bed sheets in 2004-05 with our sheeting facility at Anjar. We produce solid-colour flat and fitted sheets, damask stripes, intricate jacquards and woven dobby patterns across all thread counts in cotton and blended yarn/ fabric. We also have rotor and digital printing capabilities.
We manufacture pillow fillers, mattress pads and down-alternative filled comforters, also known as Utility Bedding at our Anjar facility. We boast unique patent-pending solution driven products in this area. From this facility, we also produce fashion core comforters in solid and stripes that coordinate with our sheets.
Our trend savvy design studios design and develop unique printed and woven textured patterns for the bedroom. Our utility and fashion bedding capacities produce a combined 1.8 mn units per annum.
SCM / Support
Supply Chain Management / Warehousing
We have strategic warehousing facilities in key markets to ensure seamless distribution to our retailers and retail consumers. All our warehouses are equipped with the best in supply chain management systems. Our systems combined with a sharp, dedicated team of professionals ensure robust distribution on both Direct-to-Store and Pick & Pack basis.
In addition to the Indian warehouses, we have strategic facilities in Ohio USA (300,000 sq ft) and Manchester UK (150,000 sq ft) supported by strong SCM and co-planning team to provide support on inventory and Vendor Managed Inventory (VMI).
- Pick and Pack Operation
- Marketing Team
- Merchandising Team
- Store Level Replenishment
- Pick and Pack services to customers
- Demand management & POS Analytics
- Collective Supply Chain management and Inventory Planning
- Merchandising and marketing team to provide customer insights to market research and comp-shopping
- EDI Capability
- Pick and Pack Operation
- Vendor Managed Inventory(VMI)
- Store Level Ordering US | UK
- Store Level Replenishment in USA